Connect 12

Connect is the field hub that turns ordinary cue outputs into intelligent, routed, monitored firing paths. Keep your existing controller — Connect makes everything downstream smarter, safer, and easier to verify.

Why it matters

Crews can keep their existing controller while gaining cleaner wiring, smarter routing, per-igniter continuity visibility, and better pre-show field status.

The hardwired firing backbone that makes your existing system smarter, safer, and dramatically more capable.

PyroNext Connect 12 lid open, showing the 7-inch display with live output status

Open the lid and a single 7" display shows live output status for every port — adapting to whatever mix of IQ Slat variants you have connected.

Connect sits between your existing firing controller and your product. It takes trigger inputs from whatever system you already own, generates 24V firing voltage, routes cues across up to 12 IQ Slats (9, 18, or 36-bank variants), and manages continuity, safety interlocks, and real-time field monitoring — all in a sealed, IP65-rated field enclosure built for the firing line.

12 slat ports. Every configuration. Up to 1,296 igniters.

Connect 12 has 12 IQ Slat ports. Every slat variant — 9, 18, or 36 banks — delivers 108 outputs per slat, for a consistent 1,296-output ceiling across the full system. Choose the variant that matches how you fire; the total capacity stays the same.

Connect 12 capacity: 12 slat ports to up to 1,296 igniters

12 IQ Slat ports

Each maps to your existing controller's trigger signal via EM2 Bridge — your existing firing system.

108 outputs per slat

Every IQ Slat variant — 9, 18, or 36 banks — delivers 108 outputs. Route any bank to any position, or fan across multiple banks for synchronized effects.

Up to 1,296 igniter connections

Every individual connection is continuity-tracked. Not just per cue — per igniter.

One-to-many routing

Configure any cue to fire across multiple output blocks simultaneously — mirrored positions, redundant product, or synchronized multi-rack effects. Set up in software, no rewiring.

What this means in practice

Less time troubleshooting continuity problems on the firing line
Fewer wasted cues from missed connections
Faster, more confident pre-show verification
A complete post-show record for compliance and insurance
Existing controller investment stays intact

Connect's arming sequence, continuity isolation, and power architecture were designed against NFPA 1123 and 1126 firing safety requirements. See the full compliance mapping →

Hardware safety that doesn't depend on software working correctly.

Every safety layer in Connect is designed so that a software fault, a firmware bug, or a lost signal cannot cause an unsafe firing event. The most critical protections are hardwired — not code.

Connect safety layers diagram
1

Hardware shunt relays — fail-safe at power-off

If something goes wrong — a dead battery, a tripped cable, anything — the system doesn't have to notice and react. It's already safe by default. There's no window where things are unprotected. Per-bank relays physically short the firing voltage rails to ground when de-energized. The default state — at power-off, on reset, or on any power interruption — is ENGAGED (safe). Firing voltage cannot reach the IQ Slats unless firmware actively holds the relays open. Cut the power and the system is safe, instantly.

2

Wet-chain detection — hardware firing block

Every connector is sealed to IP65 — so once a connection clears the wet-chain check, it's confirmed dry for the show. If something wasn't seated properly, Connect catches it during setup, at that specific connection, before you ever arm — not as a surprise mid-show. A dedicated sensor monitors the trigger harness for wet or fault conditions. If a wet harness or wiring fault is detected, firing is blocked at the hardware pre-fire gate — independently of firmware state. Connect cannot fire when a wet-chain condition is present.

3

Continuity current orders of magnitude below ignition threshold

Continuity checks can never accidentally fire an igniter — no matter how many times you run them or how long everything stays connected. Check continuity as often as you need, worry-free. Connect's continuity scanning uses a low-level current pulse — far below the threshold required to pre-heat or ignite any igniter type. Continuity checks are a passive measurement, not a firing event. Safe with all igniter families.

4

Automatic load classification

You don't have to tell Connect what kind of igniters you're running or manually configure firing settings. It checks continuity and classifies load at the individual pin — not just the bank — so you can mix igniter types even within the same bank. Connect measures the resistance of every connected igniter block and classifies it automatically. MJG pyrogen bridge igniters and Clip-On nichrome igniters have different resistance profiles and require different firing profiles — voltage, dwell time, and energy delivery. Connect identifies the type and applies the correct profile automatically. Connect is also designed to work with other igniter families — MJG and Clip-On are the most common types in the field and are fully supported from day one.

5

12-condition pre-fire gate

Before anything fires, Connect checks a dozen conditions at once — every single cue, every single time. That's a level of consistency no crew can match by hand. If even one thing is off, it stops and tells you exactly why, instead of leaving you guessing. Before any channel can fire, the Safety Engine verifies all pre-fire conditions simultaneously — trigger path integrity, wet-chain clear, shunts released, PSU above minimum threshold, slat presence and addressing valid, telemetry fresh for all target slats, no driver faults latched, cooldown satisfied, routing constraints met, and load classification valid. Every condition must pass. One failure blocks the entire firing event with a logged reason code.

6

Thermal monitoring with arming block

Connect's components are rated for extreme conditions — from -20°C to +60°C — built to handle a hot truck bed on show day or a cold outdoor winter show without failure. As an added backstop, Connect also monitors internal temperature continuously and will block arming if conditions ever exceed safe limits — a safeguard you're unlikely to ever need, but it's there. An NTC thermistor monitors enclosure ambient temperature. Advisory warning above 55°C; arming is blocked above 70°C. Prevents operation in conditions that could compromise component reliability.

7

Per-channel output fault protection

If one wire is shorted or damaged, only that connection gets flagged and blocked — not your whole show. You'll know exactly which connection had a problem and when, instead of discovering a mystery failure mid-performance. Every output channel has built-in overcurrent, thermal shutdown, short-to-ground, and open-load detection. If any channel in a firing path has a latched fault — before or during a firing event — Connect blocks the route entirely. Faults are logged with timestamp and channel address for post-show review.

8

PSU collapse detection — mid-fire abort

A partial ignition — where an igniter gets some but not all the energy it needs — can be unpredictable and dangerous. If power dips mid-fire from a long cable run or an aging battery, Connect aborts immediately rather than risk it. Connect monitors firing voltage continuously. If a voltage sag or PSU collapse is detected during a firing event — from an overloaded cable run, a wiring fault, or a dead battery — the firing event is immediately aborted, a fault is latched, and cooldown is enforced before the system can fire again. Prevents partial ignition from undervoltage conditions.

9

Per-block cooldown enforcement

Connect is built to handle fast, rapid-fire sequences — fans, chases, and chase effects — at the speed your show demands. An intelligent per-block cooldown system tracks thermal load in real time, giving you maximum firing speed while automatically protecting your hardware and igniters in the rare case a sequence pushes beyond safe limits. Every output block has an independent cooldown state machine based on the thermal load from the most recent firing event — current drawn, dwell time, and load type. Connect will not re-fire a block until cooldown is satisfied. Prevents thermal damage from rapid re-fire sequences and protects both the switching hardware and the igniters.

10

Boot-safe hardware state

Powering on or rebooting in the field never risks an accidental output — even in the split second before the software has even started running, the hardware itself is already safe. On every power-on or reset, all output shunts are engaged and all switching outputs are disabled at the hardware level — before firmware runs a single instruction. There is no window during boot where the system could produce an unintended output. The system only exits this state after the full safety initialization sequence completes and all pre-fire conditions are verified.

Full visibility into every channel, always.

7" color display

Live continuity status for every cue and every connected slat. Per-slat IMU angle data during setup. System state, fault logs, and firing history. On the top face — operator looks down during setup and pre-show checks.

Dedicated status indicators

One LED per output channel, visible through a frosted polycarbonate insert on the top lid. Green/red per channel, updated in real time as continuity scans run. At a glance you see which of 108 channels is good and which needs attention — before you ever arm.

E-Ink display — always on

The E-Ink panel is on the front face of the base enclosure — not on the lid. It's visible whether the lid is open or closed, and remains active while the unit is off and charging. Shows system state, slat count, battery level, and charge status. No power required to hold the image.

Status LED array

Per-slat connection status (12 indicators), system status, power, battery, and continuity/shunt state — all on dedicated bi-color LEDs independent of the main display. Always readable even during early boot or fault conditions.

Continuity emulation for legacy controllers

Your controller's continuity display works exactly like it always has — no retraining your crew, no new screens to learn. From the operator's seat, nothing about your existing workflow changes. When Connect sits between your existing firing controller and the igniters, the host controller's continuity probe would normally see an open circuit. Connect emulates a valid load back to the host — so your legacy controller shows normal continuity feedback exactly as it did before PyroNext was installed.

Ignition confirmation — not just fire confirmation

Most systems can only tell you a cue fired — not whether anything actually lit. Connect reads the current signature after every shot and can tell the difference between a successful ignition, a misfire, and a broken wire. If something didn't go off as expected, you'll know exactly which one and why — instead of wondering. A successful ignition produces a characteristic current profile — spike then decay — that is distinct from a misfire or wire break.

Post-show telemetry record

Every show generates a complete telemetry record: firing confirmations per channel, fault events with timestamps, peak enclosure temperature, PSU voltage readings throughout the show, and continuity state before and after each firing sequence. Exportable for compliance documentation, insurance records, or reliability review.

Real-time slat health monitoring

If a slat loses connection, drops a signal, or starts behaving unusually, Connect notices immediately — and blocks firing for that position automatically. You find out about a problem during setup, not when a cue doesn't fire. Connect continuously polls every connected IQ Slat for voltage, current, temperature flags, and sequence counters.

PyroNext Connect E-Ink display close-up showing 12 slats all ready and battery 94% charging

E-Ink display on the front face — always visible, no backlight, readable in direct sunlight. Active even while charging with the unit off.

IP65. Sealed. Built for outdoor shows.

Connect enclosure diagram showing IP65 sealing and E-Ink front face

IP65 rated

Dust-tight and protected against water jets — with the lid open or closed. Gasket seals on the lid perimeter, display window, and every panel connector ensure the rating holds in real field conditions.

Pelican-style latched lid

Over-center compression latches maintain gasket preload. Operable with gloves. The lid opens to expose the 7" display for setup; closes to seal everything for transport and during the show.

E-Ink always visible

Because the E-Ink is on the front face of the base — not the lid — system status is readable in any configuration: lid open during setup, lid closed during the show, or charging overnight in a case.

All connectors IP-rated

Every external connector on the enclosure is IP-rated and circular — 12 Smart Slat Link ports, trigger input ports, AC mains inlet, DC input, and USB-C. No exposed bare connectors anywhere.

All-day battery. AC mains. Both IP-rated. Both field-serviceable.

Battery chemistryLithium-ion, 4S1P — LG M50Lt cells
Nominal voltage14.76V
CapacityAll-day field capacity — field-replaceable pack
Continuous draw5A
Peak draw15A
Main connectorHigh-current field connector
BMS locationOn-board — integrated cell monitoring with NTC thermal protection
AC mains input120Vac via IP-rated panel inlet — full system operation on AC mains, independent of battery
ChargingVia AC inlet; E-Ink and battery monitoring active while unit is OFF
Battery replacementField-replaceable — bottom hatch with captive M3 screws, no tools required
Fuse accessField-accessible — dedicated bottom hatch with captive M3 screws for fault recovery

Works with the controller you already own.

PyroNext Connect 12 side wall showing heavy-duty Slat Link cables with orange strain reliefs

Smart Slat Link ports — 10mm industrial field cables, IP-rated circular connectors, orange strain reliefs. Built for real field conditions.

EM2 Bridge accepts cue outputs from compatible existing firing systems through controller-specific field harnesses, classifies the incoming signals, and passes them to Connect 12 through the isolated Bridge interface. The host controller's firing domain is galvanically isolated from Connect 12's internal logic — clean grounding, straightforward safety analysis.

See cable adapter and harness options →

Controller inputs36–144, via one to four EM2 Bridge units
IQ Slat ports12
Monitored output connections108 per slat — up to 1,296 per Connect 12
Supported slatsIQ Slat 9, IQ Slat 18, IQ Slat 36 — freely mixed
Max igniters1,296 (108 per slat × 12 slats, every variant)
Firing voltage24V DC (generated internally via boost converter)
Igniter typesMJG pyrogen bridge and Clip-On nichrome — auto-classified. Compatible with other igniter families.
Slat connection12× Smart Slat Link ports — IP-rated circular connectors
Slat cable lengths5m, 10m, 15m, 20m field cables available
Legacy trigger inputVia EM2 Bridge (external module), galvanically isolated
Continuity currentWell below ignition threshold — safe with all igniter types
Displays7" color display (top face, live output status) + 2.13" E-Ink (front face, always on)
Status indicatorsSystem, power, battery, continuity, shunt, and 12-port slat connection state
IP ratingIP65 (lid open and closed)
USBUSB-C host — file exchange and firmware updates
Operating temperature−20°C to +60°C

Show design, routing configuration, and pre-show checks are handled in the Studio App →

Development status

Connect 12 V1 is in testing. V1.2 is in design, incorporating results from V1 validation. Contact us to discuss early access and pilot testing.